Ccmt 09t304 Cermet Insert-Taegutec

Key Features:

• Advanced Cermet Material:

  • The Taegutec CCMT 09T304 insert is made from a cermet composite material, combining the hardness and abrasion resistance of ceramic with the toughness and strength of metal. This composition provides excellent wear resistance and thermal stability, allowing for high-speed machining and finishing operations with a superior surface finish.

• Precision Cutting:

  • With a positive cutting edge geometry and sharp edge preparation, the CCMT 09T304 insert excels in high-precision turning applications. It reduces cutting forces, minimizes tool vibration, and ensures tight tolerances and superior surface finishes, making it an ideal choice for finishing cuts on steel, stainless steel, and non-ferrous metals.

• Enhanced Surface Finish:

  • The sharp cutting edges of the CCMT 09T304 insert minimize chip formation and reduce built-up edge (BUE) during cutting, ensuring an excellent surface finish. It’s particularly suited for achieving smooth surfaces in high-speed turning, and profiling applications, making it a preferred choice in industries where finish quality is critical.

• Versatility and High-Performance:

  • This insert is versatile and effective for a variety of machining operations, including grooving, light roughing, and finishing. It performs well across various materials such as mild steel, stainless steel, alloy steels, and non-ferrous metals, ensuring stable cutting conditions and excellent results.

• Long Tool Life:

  • The wear-resistant cermet material and the advanced coating technology used in the CCMT 09T304 insert enhance its tool life even in challenging cutting conditions, reducing the need for frequent tool changes and enhancing overall productivity.

Applications:

1. Finishing Steel and Stainless Steel:

   • The CCMT 09T304 insert is ideal for finishing operations on steel and stainless steel, where surface finish and dimensional accuracy are paramount. It’s designed to achieve superior surface finishes with minimal tool wear, even at high cutting speeds.

2. Precision Turning of Non-Ferrous Metals:

   • In addition to steel and stainless steel, the CCMT 09T304 insert performs well when machining non-ferrous metals like aluminum, brass, and copper alloys. The insert’s sharp edges and low cutting forces make it ideal for achieving smooth finishes on these softer materials.

3. Grooving and Profiling:

   • The CCMT 09T304 insert is perfect for grooving, profiling, and other turning operations that require precise control and minimal tool deflection. Its geometry ensures high stability during light cuts and finishing passes.

4. General-Purpose Turning:

   • Designed to be versatile, this insert is suitable for general-purpose turning, whether for roughing or finishing operations, across a variety of materials such as mild steel, stainless steel, and alloy steels.

Advantages:

1. Superior Surface Finish:

   • The positive rake geometry and sharp cutting edges of the CCMT 09T304 insert minimize tool chatter, providing a smoother surface finish. This makes it ideal for high-precision finishing operations in industries such as automotive, aerospace, and mold making.

2. Longer Tool Life:

   • The cermet material’s wear resistance and thermal stability lead to longer tool life, even in high-speed cutting applications. This extends the time between tool changes, reducing downtime and increasing overall productivity.

3. Improved Chip Control:

   • The geometry of the CCMT 09T304 insert facilitates efficient chip evacuation, helping to prevent built-up edge (BUE) and ensuring smooth, continuous cutting with reduced cutting forces.

4. Stable Cutting Conditions:

   • The positive cutting edges and stable design of the CCMT 09T304 insert reduce tool vibration, ensuring consistent cutting performance and stable machining conditions, even at higher feeds and speeds.

5. Cost-Effective Performance:

   • Although cermet inserts are typically more expensive than carbide options, the extended tool life and superior performance of the CCMT 09T304 insert make it a cost-effective solution for high-precision and finishing operations that require minimal tool changes and high-quality results.

Grades and Coatings:

The Taegutec CCMT 09T304 inserts are available in various grades and coating options for different applications:

• Grades for Specific Applications:
  • G12: Suitable for general-purpose turning of steel and stainless steel, offering a balance between wear resistance and toughness.
  • G15: Ideal for high-speed turning of stainless steel and superalloys, providing excellent surface finish and tool life.
  • G20: Best for cast iron machining, providing durability and high wear resistance.
• Coating Options:
  • TiN (Titanium Nitride): Offers additional wear resistance and tool life, making it suitable for general-purpose applications.
  • AlTiN (Aluminum Titanium Nitride): Provides excellent thermal stability and wear resistance, ideal for high-speed and high-heat operations.
  • Uncoated: For operations requiring a sharper cutting edge with minimal coating interference, especially in non-ferrous materials or low-speed applications.

Technical Specifications:

• Insert Shape: CCMT (Square) with a 4 cutting edges.
• Insert Size: 09T304 (measuring 9 mm x 9 mm with a 4 mm thickness).
• Material: Cermet (ceramic-metal composite), providing high hardness and wear resistance.
• Grades: G12, G15, G20 for different material types and cutting conditions.
• Coatings: Options for TiN, AlTiN, or uncoated for varied machining needs.
• Applications: Finishing, grooving, light roughing, steel, stainless steel, non-ferrous metals, cast iron.
• Tool Holders: Compatible with a wide range of toolholders for CNC lathes, turning centers, and machine tools.

Conclusion:

The Taegutec CCMT 09T304 Cermet Insert offers superior cutting performance, wear resistance, and thermal stability, making it ideal for high-precision finishing and light roughing operations on steel, stainless steel, and non-ferrous materials. Its sharp cutting edges, positive rake geometry, and advanced cermet material ensure excellent surface finishes, dimensional accuracy, and extended tool life, ultimately improving productivity and reducing overall tooling costs. Whether used for grooving, profiling, or turning, the CCMT 09T304 insert delivers reliable, cost-effective performance for a wide range of demanding machining tasks.