DNMG 110404-Kyocera Cermet Insert

Key Features:

• Cermet Material for Superior Performance: The DNMG 110404 insert is crafted from cermet, a blend of ceramic and metal that offers the best of both worlds: high hardness and thermal stability from the ceramic, combined with the toughness and ductility of metals. This results in excellent resistance to wear, heat, and oxidation, making the insert ideal for high-speed and high-precision machining tasks.

• High-Precision Cutting: The DNMG 110404 insert is designed with sharp cutting edges and precise geometry, enabling smooth, low-force cuts. This geometry provides excellent chip control, reduces the risk of tool vibration, and results in superior surface finishes on the workpiece.

• Extended Tool Life: Thanks to its superior wear resistance, the DNMG 110404 cermet insert has a longer tool life compared to traditional carbide inserts. This reduces downtime and the frequency of tool changes, improving overall productivity.

• Optimal for Finishing Operations: The DNMG 110404 insert is ideally suited for finishing cuts, where surface finish quality is critical. The sharp edges and low cutting forces ensure high-quality finishes with minimal distortion or chatter, providing smooth, consistent results on a variety of materials.

• Versatile Cutting Applications: The DNMG 110404 insert can be used for a wide range of turning operations, including profiling, grooving, face turning, and internal turning. It is especially effective in light cutting operations and finishing passes where precision and surface quality are paramount.

• Cost-Effective Solution: Despite its high-performance characteristics, the DNMG 110404 Kyocera Cermet Insert offers a cost-effective solution for precision machining. The combination of long tool life, high cutting performance, and improved surface finish results in lower cost-per-part and increased efficiency in production environments.

Applications:

1. Turning Steel and Stainless Steel: The DNMG 110404 insert excels in the machining of both steel and stainless steel, providing smooth cuts and excellent surface finishes during finishing and light-cutting operations.

2. Non-Ferrous Metals: This insert is also suitable for turning and finishing a range of non-ferrous metals, including aluminum and copper alloys, where its high thermal stability and resistance to wear are beneficial for consistent performance.

3. Precision Finishing: The DNMG 110404 cermet insert is particularly effective for precision finishing operations, where surface integrity and tight tolerances are critical. Its ability to maintain sharp cutting edges during extended runs makes it ideal for industries requiring high-quality surface finishes.

4. Grooving and Profiling: With its diamond-shaped geometry, the DNMG 110404 insert is perfect for grooving, profiling, and face turning, where the insert’s balanced cutting force helps provide clean cuts and high dimensional accuracy.

Advantages:

1. High Surface Quality:
   The sharp cutting edges and advanced cermet material provide superior surface finishes, making the DNMG 110404 perfect for applications requiring fine surface finishes and smooth cuts.

2. Excellent Wear Resistance:
   The cermet material combines the best of both ceramics and metals, providing exceptional wear resistance under high-speed machining conditions. This results in longer tool life and reduced downtime.

3. High Thermal Stability:
   The insert can withstand high temperatures generated during high-speed machining, ensuring consistent cutting performance even in difficult cutting conditions.

4. Versatile Performance:
   The DNMG 110404 insert is highly versatile and can be used for a variety of turning applications, from light cuts to finishing operations. Its diamond-shaped geometry allows for high precision and effective chip control across a wide range of materials.

5. Cost-Effective:
   With its longer tool life and consistent performance, the DNMG 110404 Kyocera Cermet Insert delivers a cost-effective solution for industries looking to improve both productivity and quality while keeping tooling costs low.

6. Stable and Reliable Performance:
   The cermet material ensures stable performance even during high-speed and high-feed operations, contributing to reduced vibration, minimal chatter, and consistent cutting conditions.

Grades and Coatings:

• Cermet Grades:
  Kyocera offers a variety of cermet grades for the DNMG 110404 insert, designed to optimize performance for different materials and applications:

  • Grade CM25: Ideal for general-purpose turning of steel, stainless steel, and non-ferrous metals.
  • Grade CM35: Best suited for high-speed cutting and finishing operations.
  • Grade CM40: Designed for high-precision turning with a focus on long tool life and excellent surface finishes.

• Coating Options:
  Some versions of the DNMG 110404 Kyocera Cermet Insert come with specialized coatings to enhance heat resistance and wear resistance:

  • TiN (Titanium Nitride): Provides enhanced tool life and heat resistance.
  • AlTiN (Aluminum Titanium Nitride): Offers improved performance in high-speed machining environments.

Technical Specifications:

• Insert Shape: Diamond (DNMG), with 4 cutting edges for longer life
• Material: High-performance Cermet material (ceramic-metal composite)
• Insert Size: 110404 (measuring 11 mm x 11 mm x 4 mm)
• Grade Options: CM25, CM35, CM40
• Applications: Finishing, profiling, grooving, turning steel, stainless steel, and non-ferrous metals
• Tool Holder Compatibility: Compatible with a wide range of toolholders for CNC lathes and turning centers
• Coatings: Available with TiN, AlTiN, or uncoated depending on the application

Conclusion:

The DNMG 110404 Kyocera Cermet Insert offers superior performance for high-precision turning and finishing operations. Made from advanced cermet material, it provides excellent wear resistance, thermal stability, and high surface finish quality, making it ideal for machining steel, stainless steel, cast iron, and non-ferrous metals. With sharp cutting edges, long tool life, and versatility in a wide range of applications, this insert is an essential tool for manufacturers looking to improve productivity, reduce cycle times, and achieve superior machining results.