TAEGHUTEC TPKR 2204 INSERTS

Key Features:

• High-Quality Carbide Material: The Taegutec TPKR 2204 inserts are manufactured from high-quality carbide material, which provides excellent hardness, wear resistance, and thermal stability. These characteristics make the inserts ideal for high-speed machining and for handling tough materials, reducing the frequency of tool changes and improving overall productivity.

• Optimized Geometry for Precision Turning: The TPKR 2204 inserts are designed with sharp cutting edges and precise geometry that enhance chip control, minimize cutting forces, and ensure smooth cutting performance. This helps achieve superior surface finishes and dimensional accuracy in both roughing and finishing operations.

• Versatility: The TPKR 2204 insert is suitable for a wide range of turning operations, including external turning, face turning, grooving, and profiling. Its versatile design makes it an excellent choice for general-purpose machining in steel, stainless steel, cast iron, and non-ferrous materials.

• Extended Tool Life: Thanks to its wear-resistant carbide material and advanced coatings, the TPKR 2204 insert offers longer tool life, even in demanding cutting conditions. This reduces downtime, increases production efficiency, and lowers tooling costs over time.

• High Cutting Performance: The insert is designed to perform effectively in high-speed cutting operations. Whether used for roughing or finishing, the TPKR 2204 delivers consistent performance with reduced vibration and chatter, ensuring stable machining conditions and superior results.

Applications:

1. Turning Steel and Stainless Steel:

   • The TPKR 2204 insert is highly effective for turning steel and stainless steel, providing a stable cutting action, superior chip control, and high-quality surface finishes. It is ideal for both roughing and finishing operations, especially when tool life and cutting speed are critical.

2. Cast Iron Machining:

   • With its high hardness and wear resistance, the TPKR 2204 insert performs excellently in the turning of cast iron, providing good chip evacuation and reduced tool wear during extended runs. This makes it a reliable option for heavy-duty cast iron machining applications.

3. Non-Ferrous Metals:

   • The TPKR 2204 insert is also suitable for machining non-ferrous metals such as aluminum, brass, and copper alloys. Its sharp cutting edges ensure clean cuts with minimal burr formation and excellent surface finishes.

4. Grooving and Profiling:

   • The TPKR 2204 insert is versatile and can be used for grooving, profiling, and external turning operations, making it suitable for a wide range of turning applications.

Advantages:

1. High Wear Resistance:

   • The high-quality carbide material used in the TPKR 2204 insert ensures exceptional wear resistance even under high cutting forces, enabling longer tool life and reducing the need for frequent insert changes.

2. Improved Surface Finish:

   • The insert's sharp cutting edges and optimized geometry help to achieve superior surface finishes and maintain tight tolerances in both roughing and finishing operations.

3. Increased Productivity:

   • With its ability to withstand high-speed cutting conditions and provide stable performance, the TPKR 2204 insert enables increased cutting speeds and feeds, ultimately improving productivity and reducing cycle times.

4. Versatility Across Materials:

   • Suitable for a variety of materials, including steel, stainless steel, cast iron, and non-ferrous metals, the TPKR 2204 insert is a versatile tool that provides consistent results across different materials and machining tasks.

5. Cost-Effective Solution:

   • The longer tool life and stable cutting performance offered by the TPKR 2204 insert reduce the overall cost-per-part by minimizing tool changes, reducing downtime, and improving overall machining efficiency.

Grades and Coatings:

Taegutec offers a variety of grades and coatings for the TPKR 2204 insert to suit different cutting conditions and materials:

• Grades for Different Materials:
  • TT7115: A general-purpose grade ideal for steel and stainless steel turning applications.
  • TT7020: Designed for cast iron machining, offering excellent wear resistance and toughness.
  • TT7030: A high-performance grade for stainless steel and superalloy machining.
• Coating Options:
  • TiN (Titanium Nitride): Provides an additional layer of protection against wear and heat, improving tool life and cutting performance.
  • AlTiN (Aluminum Titanium Nitride): Offers superior thermal stability and wear resistance, ideal for high-speed and high-heat applications.
  • Uncoated: For applications requiring a more direct cutting edge, offering sharpness and edge integrity.

Technical Specifications:

• Insert Shape: Square (TPKR), with 4 cutting edges for longer tool life
• Insert Size: 2204 (measuring 22 mm x 22 mm x 4 mm)
• Material: High-performance carbide material for excellent hardness and wear resistance
• Grades: TT7115, TT7020, TT7030
• Coatings: Options for TiN, AlTiN, or uncoated for specific cutting applications
• Applications: Turning, grooving, profiling, steel, stainless steel, cast iron, and non-ferrous metals
• Tool Holders: Compatible with a wide range of toolholders for CNC lathes, turning centers, and machine tools

Conclusion:

The Taegutec TPKR 2204 Inserts offer exceptional cutting performance, long tool life, and superior surface finishes in a variety of turning applications. Whether you are machining steel, stainless steel, cast iron, or non-ferrous metals, these inserts deliver high precision and stable performance, making them ideal for roughing, finishing, grooving, and profiling operations. Their advanced material and coating options, combined with their versatile geometry, make the TPKR 2204 inserts a reliable and cost-effective solution for high-speed and high-precision machining.