Tnmg Insert- Ct3000(Taegutec)

Key Features:

• High-Performance CT3000 Grade:

  • The CT3000 grade of the TNMG insert is engineered for superior wear resistance, thermal stability, and toughness under high-speed and heavy-duty cutting conditions. It features a coated carbide material that excels in steel and stainless steel turning, providing extended tool life and excellent machining consistency.

• Triangular Geometry for Versatility:

  • The TNMG insert has a triangular shape, offering three cutting edges, allowing for long-lasting tool life and reduced tool change frequency. The positive rake angle of the insert ensures smoother cutting, lower cutting forces, and improved surface finishes across a variety of materials.

• Excellent Surface Finish and Chip Control:

  • The CT3000 insert is optimized for achieving high-quality surface finishes and precise dimensional accuracy. Its sharp cutting edges and advanced coating minimize built-up edge (BUE) formation, providing consistent and clean cuts, even in demanding applications. It’s ideal for finishing cuts that require tight tolerances and high surface quality.

• Durable and Cost-Effective:

  • The CT3000 grade offers excellent wear resistance, which reduces the need for frequent insert changes, thereby lowering the overall cost-per-part. The combination of high durability and cutting performance makes this insert a cost-effective solution for both roughing and finishing operations.

• Versatile Applications:

  • The TNMG CT3000 insert is versatile and can be used for various turning operations such as external turning, face turning, grooving, and profiling. Its compatibility with CNC lathes and other turning machines makes it suitable for both low-volume and high-volume production runs.

Applications:

1. Turning Steel and Stainless Steel:

   • The TNMG CT3000 insert excels in turning steel and stainless steel. It is ideal for both roughing and finishing cuts, offering stable cutting performance and the ability to withstand high cutting forces while maintaining excellent surface finish.

2. Cast Iron Machining:

   • The insert’s superior wear resistance and chip control make it an excellent choice for cast iron machining. Whether for roughing or finishing, the TNMG CT3000 insert ensures stable cutting conditions, improved tool life, and reduced tool wear.

3. Grooving and Profiling:

   • With its triangular shape, the TNMG CT3000 insert is well-suited for grooving and profiling applications. The insert allows for precise cuts, smooth chip evacuation, and excellent finish quality even in tight spaces or intricate geometries.

4. Light Duty to Heavy Duty Turning:

   • Suitable for both light-duty and heavy-duty turning operations, the TNMG CT3000 insert is designed to provide reliable performance across a wide range of materials, including alloy steels, high-speed steels, and non-ferrous metals.

Advantages:

1. Extended Tool Life:

   • The CT3000 grade ensures exceptional tool life, even in challenging cutting conditions. This reduces the need for frequent insert changes, minimizing downtime and lowering tooling costs for both low and high-volume applications.

2. High Cutting Performance:

   • The sharp cutting edges and positive rake angle of the TNMG CT3000 insert allow for smoother cuts with reduced cutting forces, resulting in higher cutting speeds and improved productivity in steel, stainless steel, and cast iron turning.

3. Improved Surface Finish:

   • The insert’s advanced coating and geometry help achieve superior surface finishes, reducing tool vibrations and chatter during turning. This results in smoother and more precise parts with better dimensional accuracy and tolerances.

4. Cost-Effective Solution:

   • By combining long tool life, stable performance, and excellent surface finish quality, the TNMG CT3000 insert offers a cost-effective solution for a variety of turning operations, helping to reduce overall machining costs while improving productivity.

5. Versatility Across Materials:

   • The TNMG CT3000 insert is suitable for a wide range of materials, including steel, stainless steel, cast iron, and non-ferrous alloys. Its versatility makes it an ideal choice for different machining tasks, including roughing, finishing, and intermediate cuts.

Grades and Coatings:

The Taegutec TNMG inserts come in various grades and coating options to optimize performance for different applications:

• CT3000 Grade:
  • CT3000 is designed for general-purpose turning, especially in steel, stainless steel, and cast iron. The grade offers excellent wear resistance, heat resistance, and chip control, making it suitable for both roughing and finishing operations.
• Coating Options:
  • TiN (Titanium Nitride): Provides added wear resistance and tool life, improving performance in general-purpose and high-speed turning.
  • AlTiN (Aluminum Titanium Nitride): Offers superior thermal stability and wear resistance, ideal for high-speed and high-temperature cutting.
  • Uncoated: For applications that require a sharp cutting edge with minimal coating interference, providing excellent precision in low-speed turning.

Technical Specifications:

• Insert Shape: TNMG (Triangular, with 3 cutting edges)
• Insert Size: 09T304 or 09T308 (commonly used sizes)
• Material: Carbide (with CT3000 coating for wear resistance)
• Applications: Turning, grooving, profiling, roughing, finishing on steel, stainless steel, cast iron, and non-ferrous metals
• Grades: CT3000 for general-purpose turning
• Coatings: TiN, AlTiN, or uncoated options available
• Tool Holders: Compatible with a wide range of toolholders for CNC lathes, turning centers, and machine tools

Conclusion:

The Taegutec TNMG Insert CT3000 provides a perfect balance of performance, durability, and cost-effectiveness, making it an excellent choice for a wide range of turning applications. Whether used for roughing or finishing, the CT3000 grade offers superior wear resistance, thermal stability, and cutting performance, ensuring long tool life and high-quality surface finishes. The insert’s versatility across materials and machining operations, along with its high productivity and reduced tooling costs, makes it a reliable and efficient solution for manufacturers in need of precision turning solutions.