Solid Carbide Endmill Cutter - Mk (Make In India)

Key Features:

• Premium Solid Carbide Construction: Made from high-quality solid carbide, the end mill cutter offers superior hardness, wear resistance, and thermal stability, ensuring long-lasting performance even under demanding conditions.
• Precision Ground: The tool features precision-ground cutting edges, providing superior finish quality and accuracy in every cut. Its fine tolerance ensures minimal runout, reducing vibration and improving stability during machining.
• Versatile Flute Geometry: Available in 2-flute, 3-flute, or 4-flute designs, the Solid Carbide Endmill Cutter - MK is suitable for various cutting tasks. The 2-flute design is optimized for high material removal rates, while the 4-flute design is ideal for finer finishes and better tool stability.
• Coating Options: This end mill cutter can be customized with coatings like TiN (Titanium Nitride), TiAlN (Titanium Aluminum Nitride), or AlTiN (Aluminum Titanium Nitride), offering enhanced wear resistance, reduced friction, and improved heat resistance. The coatings help to extend tool life and provide superior cutting performance.
• Made In India: Proudly manufactured in India, the MK brand delivers high-quality cutting tools designed for precision and efficiency. With a focus on advanced manufacturing processes and high standards, the Solid Carbide Endmill Cutter - MK provides outstanding value while supporting local manufacturing.

Applications:

The Solid Carbide Endmill Cutter - MK is suitable for a wide range of milling applications, including but not limited to:

• General Milling: Ideal for slotting, profiling, pocketing, and contouring operations in mild steel, stainless steel, aluminum, and other materials.
• High-Speed Cutting: Perfect for high-speed milling applications, offering faster material removal rates and excellent tool life, even in demanding environments.
• Precision Finishing: Used for finishing operations that require fine surface finishes and tight tolerances, such as in the aerospace, automotive, and tool and die industries.
• Aluminum and Non-Ferrous Materials: Especially effective in aluminum, brass, and copper, where the tool needs to perform at high speeds while maintaining smooth cuts and preventing built-up edge (BUE).
• Plastic and Composite Machining: Suitable for machining plastics and composite materials, where heat buildup and material adherence to the cutting edges must be minimized.
• CNC and Automated Machining: Designed for use in CNC milling machines, this end mill cutter is optimized for high precision and repeatability in automated machining environments.

Advantages:

1. Superior Cutting Performance:

   • The solid carbide construction and precision-ground cutting edges ensure a sharp, durable cutting tool that maintains its edge even under heavy cutting conditions. This results in faster cutting speeds and better surface finishes.
   • The advanced coating options improve cutting efficiency by reducing friction and heat buildup, enabling the tool to handle high-speed cutting operations with minimal wear.

2. Extended Tool Life:

   • Carbide material offers excellent wear resistance and thermal stability, allowing the end mill cutter to perform at peak efficiency for a longer time, reducing the frequency of tool changes and enhancing overall productivity.
   • The coatings, such as TiAlN and AlTiN, enhance the tool's resistance to heat and wear, making it ideal for challenging materials like stainless steel or high-temperature alloys.

3. Versatility Across Materials:

   • This end mill cutter is designed to handle a broad range of materials, from soft metals like aluminum to harder alloys such as stainless steel, tool steel, and high-temperature alloys. It is also effective for plastics, composites, and brass, making it a highly versatile tool for various industries.
   • Whether you're performing roughing or finishing, this tool delivers excellent results across materials with varying hardness and toughness.

4. Reduced Vibration and Chatter:

   • The precise flute geometry and rigid carbide construction help minimize vibration and chatter during machining. This results in smoother cuts, increased accuracy, and improved tool life, particularly in delicate or high-precision operations.
   • The balanced design contributes to better stability during high-speed operations, reducing tool wear and improving the overall cutting performance.

5. Affordable High-Quality Tooling – Make In India:

   • Manufactured in India, the MK Solid Carbide Endmill Cutter offers a cost-effective solution without compromising on performance or quality. Local manufacturing allows for competitive pricing while maintaining high production standards, making it an excellent choice for businesses looking for value and reliability.

6. Improved Surface Finish and Accuracy:

   • Whether used for roughing or finishing, this end mill cutter helps to achieve superior surface finishes with minimal burr formation, making it ideal for high-precision applications that require tight tolerances.

Technical Specifications:

• Tool Type: Solid Carbide Endmill Cutter
• Diameter: Available in various sizes (customizable based on needs)
• Flute Count: 2-flute, 3-flute, or 4-flute options available
• Cutting Length: Customizable based on application
• Coating Options: TiN, TiAlN, AlTiN (Custom coatings available upon request)
• Material: Premium Solid Carbide for high hardness and wear resistance
• Application Types: Precision milling, slotting, profiling, pocketing, and high-speed cutting for steel, aluminum, stainless steel, brass, plastics, and composites
• Made In India: Proudly manufactured in India with advanced technology and manufacturing processes to meet global quality standards

Recommended Cutting Parameters:

For optimal performance, the following general cutting parameters are recommended:

• Cutting Speed (SFM):
  • Aluminum: 600-1200 SFM
  • Mild Steel: 100-200 SFM
  • Stainless Steel: 80-150 SFM
  • Plastics: 1000-3000 SFM
• Feed Rate: 0.005 – 0.02 inch/tooth, depending on material and tool diameter
• Depth of Cut: For roughing, depths up to 1x tool diameter; for finishing, shallower depths (0.1x to 0.2x tool diameter) provide better surface finishes.
• Coolant: Using coolant or cutting fluids helps manage heat, improve chip removal, and prolong tool life, especially during high-speed or hard-material operations.

Toolholding Compatibility:

The Solid Carbide Endmill Cutter - MK is compatible with various toolholding systems:

• ER Collet Holders: Ensure precise clamping and minimal runout for better cutting accuracy.
• End Mill Holders: Provide rigidity for heavy-duty applications and high-performance milling.
• Shrink Fit Toolholders: Provide superior concentricity and stability, ideal for high-speed milling and precision machining.

Conclusion:

The Solid Carbide Endmill Cutter - MK (Make In India) offers an ideal balance of performance, durability, and value. With its solid carbide construction, precision-ground edges, and advanced coating options, this tool delivers high cutting efficiency and extended tool life, even in demanding applications. Designed for versatility, it can handle a wide range of materials, including steel, aluminum, stainless steel, plastics, and composites. Proudly made in India, this end mill cutter offers excellent quality at competitive prices, making it a reliable and cost-effective choice for industries requiring precise and efficient milling operations.