12mm Solid Carbide Endmill - Mk (make In India)

Key Features:

• High-Quality Solid Carbide Construction: The solid carbide material ensures exceptional hardness, wear resistance, and the ability to withstand high cutting temperatures. This makes the tool ideal for high-speed operations and demanding materials.
• Precision Ground Flutes: The precision-ground flutes improve chip evacuation, reduce cutting forces, and ensure smoother cuts with minimal vibration. This results in better surface finishes and increased cutting stability.
• Sharp Cutting Edges: The end mill features sharp cutting edges that provide clean, efficient cutting with reduced burr formation. This is ideal for both roughing and finishing operations, ensuring high-quality results.
• Versatile 12mm Diameter: With a 12mm diameter, this end mill offers versatility for a wide range of applications, from general-purpose milling to precision operations, making it suitable for various milling tasks across multiple industries.
• Coating Options: Available with advanced coatings such as TiN (Titanium Nitride), TiAlN (Titanium Aluminum Nitride), and AlTiN (Aluminum Titanium Nitride), which provide enhanced wear resistance, heat resistance, and reduced friction, improving tool life and cutting performance.
• Made In India: Manufactured with precision and high-quality standards in India, these end mills offer excellent value for money, providing reliable performance for industries requiring high-quality cutting tools at competitive prices.

Applications:

The 12mm Solid Carbide End Mill - MK (Make In India) is suitable for a wide range of milling operations and materials, including:

• Slotting and Grooving: Ideal for creating precise slots and grooves in various materials, whether for mechanical components, molds, or dies.
• Pocketing and Contouring: Perfect for pocket milling and contour cutting, where precision and smooth finishes are required, even for complex shapes.
• Face Milling: Ideal for face milling and high material removal rates in heavy-duty applications, providing a smooth, flat surface finish.
• Roughing Operations: The tool is well-suited for high-speed, heavy-duty roughing operations where quick material removal is required.
• Finishing Operations: Excellent for fine finishing operations that demand tight tolerances and smooth surface finishes.
• Aluminum and Non-Ferrous Materials: Well-suited for cutting aluminum, brass, and copper, with optimal chip clearance and reduced heat buildup for efficient machining.
• Steel and Stainless Steel: Performs excellently when machining steel, stainless steel, and other tough alloys, with improved heat resistance provided by optional coatings.
• Plastics and Composites: Suitable for machining plastics and composite materials, ensuring clean cuts and minimal material deformation.

Advantages:

1. Superior Durability and Wear Resistance:

   • The solid carbide construction of the end mill ensures excellent hardness and wear resistance, allowing it to withstand high cutting temperatures and provide a long tool life, even in the most demanding applications.
   • Coatings like TiAlN and AlTiN offer enhanced resistance to heat, reducing tool wear and maintaining performance during high-speed machining.

2. High Precision and Accuracy:

   • The precision-ground geometry of the tool ensures excellent cutting accuracy, enabling users to achieve tight tolerances and superior surface finishes in both roughing and finishing tasks.
   • The sharp edges and high rigidity reduce tool deflection, ensuring stable cutting and a smoother surface.

3. Enhanced Tool Life:

   • The solid carbide material and optional coatings help reduce wear, extend tool life, and reduce the need for frequent tool changes, leading to improved cost-efficiency and productivity in machining operations.

4. Efficient Chip Removal:

   • The precision-ground flutes ensure efficient chip evacuation, improving the overall cutting process by reducing heat buildup and preventing tool clogging. This leads to higher productivity and better results in both roughing and finishing.

5. Versatility Across Materials:

   • The 12mm Solid Carbide End Mill is ideal for a wide variety of materials, including steel, stainless steel, aluminum, brass, plastics, and composites. This makes it an essential tool for shops and manufacturers working with different workpieces and applications.
   • Whether performing roughing or finishing, the tool provides the flexibility needed for multi-material machining operations.

6. Cost-Effectiveness:

   • As part of the MK (Make In India) range, this 12mm carbide end mill delivers exceptional value for money, offering high-quality performance at competitive prices. It is an ideal solution for businesses seeking high-performance tools that help optimize production and reduce tooling costs.

Technical Specifications:

• Tool Type: Solid Carbide End Mill
• Diameter: 12mm (Custom sizes available)
• Flute Count: Available in 2-flute, 3-flute, or 4-flute options:
  • 2-flute: Best for roughing and material removal with excellent chip clearance.
  • 3-flute: Ideal for general-purpose milling, balancing material removal and finish quality.
  • 4-flute: Suited for finishing operations, providing a smoother cut and higher rigidity.
• Cutting Length: Available in standard or custom lengths to suit various applications.
• Coating Options: TiN, TiAlN, AlTiN (Other coatings available upon request)
• Material: Solid Carbide for superior hardness and wear resistance.
• Applications: Slotting, pocketing, grooving, finishing, contouring, and general-purpose milling on a wide variety of materials.
• Made In India: Manufactured with high precision and global quality standards.

Recommended Cutting Parameters:

For optimal tool performance and longevity, the following cutting parameters are recommended:

• Cutting Speed (SFM):
  • Aluminum: 600-1200 SFM
  • Mild Steel: 100-200 SFM
  • Stainless Steel: 80-150 SFM
  • Plastics: 1000-3000 SFM
• Feed Rate: 0.005 – 0.02 inch/tooth, depending on material and tool diameter.
• Depth of Cut: For roughing, use depths up to 1x tool diameter; for finishing, use shallower depths (0.1x to 0.2x tool diameter) for improved surface finishes.
• Coolant: Use cutting fluids or coolants to reduce heat buildup and improve chip removal, particularly when machining tough materials or at high cutting speeds.

Toolholding Compatibility:

The 12mm Solid Carbide End Mill is compatible with a variety of toolholding systems, including:

• ER Collet Holders: Provide excellent precision and minimal runout, ensuring better cutting stability.
• End Mill Holders: Offer improved rigidity and stability during heavy-duty machining.
• Shrink Fit Toolholders: Ideal for high-precision applications, providing superior concentricity and minimizing vibration during high-speed operations.

Conclusion:

The 12mm Solid Carbide End Mill - MK (Make In India) combines superior construction, advanced coatings, and high precision to deliver exceptional performance in a variety of milling applications. Whether you are performing roughing, slotting, pocketing, grooving, or finishing, this versatile end mill provides high-quality results with improved tool life, efficiency, and cost-effectiveness. Manufactured with precision in India, the MK Solid Carbide End Mill is the ideal choice for businesses looking to optimize their machining processes and deliver high-quality results in a wide range of industries.