Aluminium Solid Carbide Endmill

Key Features:

• Premium Solid Carbide Construction: The solid carbide material provides exceptional hardness, wear resistance, and thermal stability. It can withstand high cutting temperatures, making it perfect for high-speed machining of aluminum and other soft metals.
• Optimized for Aluminium Milling: Specifically designed for aluminum, this end mill’s geometry minimizes cutting forces and heat generation, ensuring smooth cutting action and longer tool life, even at high feed rates.
• Advanced Flute Design: The end mill features an optimized flute design that facilitates excellent chip evacuation, helping to prevent clogging and reducing the risk of workpiece damage during machining.
• Multiple Flute Count Options: Available in 2-flute, 3-flute, and 4-flute designs, each providing the best balance between chip removal and surface finish. The 2-flute design is typically used for roughing, while the 3-flute and 4-flute options are suited for finishing operations.
• Coating Options (Optional): The end mill is available with various coatings such as TiN (Titanium Nitride), TiAlN (Titanium Aluminum Nitride), and AlTiN (Aluminum Titanium Nitride), which improve the tool's heat resistance, wear resistance, and tool life under demanding cutting conditions.

Applications:

The Aluminium Solid Carbide End Mill is suitable for a wide range of milling operations, including:

• Slotting and Grooving: Ideal for making slots, keyways, and grooves in aluminum parts. The tool ensures accurate cuts and tight tolerances.
• Pocketing and Contouring: Perfect for pocket milling and contouring aluminum workpieces, providing efficient material removal and fine finishes.
• High-Speed Machining: Designed to handle high cutting speeds and feed rates, this tool is ideal for high-volume production runs, reducing machining times while maintaining part quality.
• Finishing Cuts: Suitable for finishing operations, where a smooth surface and tight tolerances are required. The tool's sharp cutting edges and smooth flute design result in excellent surface finishes.
• Aluminum Alloys: The tool is designed to excel in milling aluminum alloys such as 6061, 7075, A356, and cast aluminum, producing superior finishes even under demanding conditions.
• Non-Ferrous Materials: In addition to aluminum, this tool can be used to machine brass, copper, and plastics, making it versatile for shops working with multiple materials.

Advantages:

1. Superior Cutting Efficiency:

   • The advanced geometry of the tool reduces cutting forces and minimizes heat generation, allowing for faster feed rates and efficient material removal. This results in shorter cycle times without sacrificing surface quality.
   • The tool's solid carbide construction ensures high rigidity, which leads to more stable cutting performance at high speeds, resulting in superior accuracy and reduced tool deflection.

2. Extended Tool Life:

   • The solid carbide material is known for its exceptional wear resistance, enabling the tool to maintain sharpness and cutting performance over time, even under high-speed machining conditions.
   • Coating options such as TiAlN or AlTiN further enhance the tool's resistance to heat and wear, extending its service life, especially in heavy-duty or high-speed applications.

3. Improved Surface Finish:

   • The sharp cutting edges and optimized flute design of the end mill ensure smooth, clean cuts with minimal burr formation. This results in superior surface finishes, reducing or eliminating the need for post-machining processes like polishing.
   • Whether performing roughing or finishing operations, this tool delivers high-quality, consistent results.

4. Versatility:

   • While optimized for aluminum, this end mill also performs well with non-ferrous metals like brass, copper, and plastics, providing shops with a versatile tool for a variety of materials.
   • The tool’s available flute count options (2, 3, or 4 flutes) make it adaptable to different milling tasks, offering flexibility for both roughing and finishing operations.

5. Cost-Effective Performance:

   • The Aluminium Solid Carbide End Mill provides excellent value for money by delivering high-quality performance and extended tool life at a competitive price. It allows shops to reduce downtime and tooling costs while achieving superior milling results.

Technical Specifications:

• Tool Type: Solid Carbide End Mill
• Material: Solid Carbide for superior rigidity, wear resistance, and heat resistance
• Flute Count: 2-flute, 3-flute, or 4-flute options available
• Coating Options: TiN, TiAlN, AlTiN (Other coatings available upon request)
• Diameter Range: Available in a wide range of diameters from 1mm to 20mm (custom sizes also available)
• Cutting Length: Standard or custom cutting lengths
• Applications: Aluminum, aluminum alloys, brass, copper, plastics, and other non-ferrous metals
• Made In India: High-quality manufacturing with competitive pricing for global markets

Recommended Cutting Parameters:

For optimal performance, consider the following cutting parameters:

• Cutting Speed (SFM):
  • Aluminum: 600-1200 SFM (depending on alloy and tool coating)
  • Brass/Copper: 500-1000 SFM
  • Plastics: 1000-3000 SFM
• Feed Rate: 0.005 – 0.02 inch/tooth, depending on material, tool diameter, and cutting depth
• Depth of Cut: For roughing, depths up to 1x tool diameter; for finishing, depths of 0.1x to 0.2x tool diameter
• Coolant: Use cutting fluids or coolants to prevent heat buildup and aid in chip removal, especially during high-speed operations. Flood coolant is recommended for higher feed rates and better cooling.

Toolholding Compatibility:

The Aluminium Solid Carbide End Mill is compatible with various toolholding systems:

• ER Collet Holders: Ensure minimal runout and high concentricity, ideal for precision milling tasks.
• End Mill Holders: Provide optimal rigidity for more robust cutting operations.
• Shrink Fit Toolholders: Best for high-precision machining with minimal vibration at high speeds, ensuring the highest performance.

Conclusion:

The Aluminium Solid Carbide End Mill is a high-performance cutting tool designed to provide superior precision, efficiency, and tool longevity for aluminum milling. With its premium solid carbide material, advanced flute geometry, and optional coatings, this end mill delivers excellent performance across a variety of milling operations, including roughing, finishing, slotting, and pocketing. Whether working with aluminum alloys, brass, copper, or plastics, this tool is ideal for manufacturers looking for reliable, cost-effective solutions to achieve precise, smooth finishes and increased productivity.