3 MM Carbide Endmill

Key Features:

• Premium Solid Carbide Material:
  Crafted from high-performance solid carbide, the tool provides excellent hardness and wear resistance, making it suitable for both high-speed machining and demanding applications.

• Versatile 3mm Diameter:
  The 3mm diameter is perfect for precision milling, micro-machining, and applications that require small-bore cutting or tight spaces. Its small size makes it ideal for detailed work in molds, tooling, and prototyping.

• Optimized Cutting Geometry:
  Featuring precision ground cutting edges and flute design, this endmill ensures efficient chip removal, smooth finishes, and reduced vibration during operation, even at high feed rates.

• Coating Options (Optional):
  Available with coatings such as TiN (Titanium Nitride), TiAlN (Titanium Aluminum Nitride), or AlTiN (Aluminum Titanium Nitride), providing enhanced wear resistance and heat tolerance for extended tool life, especially in high-speed or high-temperature applications.

Applications:

The 3mm Carbide Endmill is ideal for:

• Precision Milling: Perfect for intricate milling of small components, where precision and surface finish are critical.
• Micro-Machining: Suitable for micro-level work, making it ideal for industries like electronics, aerospace, and medical device manufacturing.
• Slotting & Profiling: Can be used for slotting or profiling small features with high precision and smooth finishes.
• High-Precision Cutting: Performs well on materials like steel, stainless steel, aluminum, plastics, and non-ferrous metals.

Advantages:

1. Superior Tool Life:
   The solid carbide material ensures the tool remains sharp and durable, reducing the need for frequent tool changes and minimizing downtime.

2. Excellent Surface Finish:
   Its sharp edges and precision grinding allow for smooth cuts, providing high-quality surface finishes and tight tolerances.

3. Enhanced Efficiency:
   With advanced cutting geometry and efficient chip removal, this endmill is optimized for high-speed cutting, improving overall productivity and reducing cycle times.

4. Versatility in Materials:
   Capable of handling a wide range of materials, from aluminum to stainless steel and plastics, making it an all-purpose tool for various machining tasks.

5. Coating Options for Extended Life:
   With TiN, TiAlN, or AlTiN coatings, the endmill is better equipped to handle high-heat environments, improving tool life and performance in tougher materials.

Technical Specifications:

• Material: High-performance solid carbide
• Flute Count: Available in 2-flute, 3-flute, and 4-flute designs
• Diameter: 3mm
• Cutting Length: Standard cutting length or custom lengths available
• Coating Options: TiN, TiAlN, AlTiN (optional)
• Applications: Steel, stainless steel, aluminum, plastics, and non-ferrous metals
• Shank Type: Cylindrical shank, Weldon shank options available

Recommended Cutting Parameters:

• Cutting Speed (SFM):
  • Steel: 100-300 SFM
  • Stainless Steel: 100-250 SFM
  • Aluminum: 500-1000 SFM
  • Plastics: 1500-2500 SFM
• Feed Rate: Typically 0.002 – 0.01 inch/tooth, depending on material, tool diameter, and cutting depth
• Depth of Cut: For roughing, up to 1x tool diameter; for finishing, shallower depths for smoother finishes
• Coolant: Use cutting fluids or coolants for enhanced chip removal and tool cooling

Toolholding Compatibility:

• ER Collet Holders: Provides precise toolholding with minimal runout for high-accuracy milling
• End Mill Holders: Ideal for secure clamping in a variety of setups
• Shrink Fit Toolholders: Offers rigidity and minimal vibration for precision work at high speeds

Conclusion:

The 3mm Carbide Endmill is an essential tool for precision milling and micro-machining applications. With its solid carbide construction, optimized cutting geometry, and coating options, it delivers superior performance in a variety of materials and applications. Whether you're creating small components for the aerospace, medical, or electronics industries, or tackling detailed milling tasks, the 3mm carbide endmill offers high-quality finishes, long tool life, and exceptional precision.