5Mm Solid End Mill -Mk( Make In India)

Key Features:

• Premium Solid Carbide Material: Made from high-quality solid carbide, this end mill offers exceptional hardness, wear resistance, and thermal stability, ensuring consistent performance and longer tool life under high-speed, high-heat conditions.
• Precision Ground Cutting Edges: The tool features precision-ground cutting edges, offering superior accuracy and minimal runout for smoother cuts and better surface finishes.
• Flute Geometry: Available in 2-flute, 3-flute, or 4-flute configurations, the end mill is designed for a variety of milling tasks. The 2-flute design is ideal for high material removal rates and chip clearance, while the 4-flute design provides greater stability and smoother finishes for precision operations.
• Advanced Coating Options: Customizable with advanced TiN (Titanium Nitride), TiAlN (Titanium Aluminum Nitride), or AlTiN (Aluminum Titanium Nitride) coatings, the tool’s performance is enhanced by improved wear resistance, reduced friction, and superior heat resistance. These coatings prolong tool life and ensure better performance in demanding applications.
• Made In India: Proudly manufactured in India, the MK brand is committed to producing high-quality cutting tools with advanced manufacturing technology. This end mill cutter offers excellent value, combining local production expertise with global quality standards.

Applications:

The 5mm Solid End Mill - MK (Make In India) is ideal for a broad range of milling operations, including:

• General Milling: Perfect for slotting, profiling, pocketing, and contouring tasks on materials such as steel, aluminum, stainless steel, and plastics.
• High-Speed Machining: Designed for high-speed machining operations, providing excellent material removal rates while maintaining stability and precision.
• Precision Finishing: Used for precision milling that requires tight tolerances and smooth surface finishes. Ideal for aerospace, medical device manufacturing, automotive, and tooling industries.
• Aluminum and Non-Ferrous Materials: Excellent for aluminum, brass, copper, and other non-ferrous materials, where high cutting speeds and excellent finishes are essential.
• Stainless Steel and Tough Alloys: Handles tougher materials like stainless steel, tool steel, and high-temperature alloys, offering durability and superior performance.
• Plastic and Composite Milling: Effective in cutting plastics, composites, and other non-metallic materials with minimal heat generation and clean cuts.

Advantages:

1. Exceptional Cutting Performance:

   • The solid carbide construction delivers superior cutting performance, even at high cutting speeds. It maintains sharpness longer, making it ideal for fast-paced operations that require precision.
   • The precision-ground edges ensure smooth cuts, high accuracy, and excellent surface finishes, minimizing the need for additional post-machining processes.

2. Longer Tool Life:

   • Carbide material offers remarkable resistance to wear, heat, and deformation, extending tool life and reducing downtime due to tool changes.
   • Coatings like TiAlN and AlTiN further enhance tool longevity by providing additional protection against high heat, wear, and corrosion, making the tool ideal for demanding operations.

3. Versatility Across Materials:

   • The 5mm Solid End Mill - MK is engineered to work effectively with a variety of materials, including mild steel, stainless steel, aluminum, brass, plastics, and composites. This versatility makes it a reliable tool for many different industries and machining tasks.
   • Whether used for roughing or finishing, this end mill provides high material removal rates, excellent surface finishes, and minimal tool wear.

4. Improved Surface Finish and Accuracy:

   • The precision-ground cutting edges reduce vibration and chatter during milling, ensuring cleaner, smoother cuts and higher accuracy. This results in better surface finishes, particularly important for parts that require tight tolerances or aesthetic quality.
   • The 2-flute design allows for faster chip clearance, while the 4-flute design offers improved surface quality and stability for finishing operations.

5. Cost-Effective High-Quality Tooling – Make In India:

   • As a Make In India product, the 5mm Solid End Mill - MK offers high-quality performance at a competitive price. Manufactured locally with advanced technology and strict quality control standards, this tool delivers excellent value for money.

6. Reduced Vibration and Chatter:

   • The solid carbide construction, combined with precise flute design, helps reduce vibration and chatter, particularly in high-speed milling applications. This contributes to smoother cuts, improved accuracy, and longer tool life.

Technical Specifications:

• Tool Type: Solid Carbide End Mill
• Diameter: 5mm
• Flute Count: Available in 2-flute, 3-flute, and 4-flute options
• Cutting Length: Customizable based on specific applications
• Coating Options: TiN, TiAlN, AlTiN (custom coatings available)
• Material: Solid Carbide for hardness and wear resistance
• Application Types: Milling, slotting, profiling, pocketing, and high-speed cutting for steel, aluminum, stainless steel, plastics, and composites
• Made In India: Proudly manufactured in India using advanced technologies to meet global standards

Recommended Cutting Parameters:

To achieve the best performance, use the following guidelines for cutting parameters:

• Cutting Speed (SFM):
  • Aluminum: 600-1200 SFM
  • Mild Steel: 100-200 SFM
  • Stainless Steel: 80-150 SFM
  • Plastics: 1000-3000 SFM
• Feed Rate: 0.005 – 0.02 inch/tooth, depending on material and tool diameter
• Depth of Cut: For roughing, depths up to 1x tool diameter; for finishing, shallower depths (0.1x to 0.2x tool diameter) provide better surface finishes.
• Coolant: Use coolants or cutting fluids for heat dissipation, chip removal, and improved tool longevity, especially when cutting tougher materials or at high speeds.

Toolholding Compatibility:

The 5mm Solid End Mill - MK is compatible with various toolholding systems:

• ER Collet Holders: Offer precise clamping with minimal runout, ensuring optimal tool performance.
• End Mill Holders: Provide rigidity and support for heavier cutting operations, ideal for roughing applications.
• Shrink Fit Toolholders: Ideal for high-speed machining, ensuring superior concentricity and stability.

Conclusion:

The 5mm Solid End Mill - MK (Make In India) is a versatile, high-performance cutting tool that provides excellent value for a wide range of milling applications. Designed with precision and durability in mind, this tool offers superior cutting performance, extended tool life, and consistent results across a variety of materials, including aluminum, stainless steel, plastics, and composites. Proudly manufactured in India, the MK Solid End Mill Cutter is a cost-effective solution for industries that require high precision and reliability in their machining processes.