14mm Solid Carbide Endmill - Mk(make In India)

Key Features:

• High-Quality Solid Carbide Construction: The solid carbide material offers superior hardness, wear resistance, and thermal stability, making it ideal for high-speed cutting, long-lasting performance, and extreme working conditions.
• Precision Ground Flutes: The tool features precision-ground flutes for optimal chip clearance, reducing cutting forces and ensuring smooth cuts with minimal vibration. This improves surface finish and cutting stability.
• Sharp Cutting Edges: The sharp cutting edges of the end mill ensure efficient, clean cutting with minimal burr formation. This enhances both roughing and finishing capabilities.
• Versatile 14mm Diameter: The 14mm diameter is perfect for medium to heavy-duty milling, offering the strength and rigidity needed for both aggressive material removal and precise finishing work.
• Coating Options: Available with advanced coatings like TiN (Titanium Nitride), TiAlN (Titanium Aluminum Nitride), and AlTiN (Aluminum Titanium Nitride). These coatings provide enhanced heat resistance, reduced friction, and improved wear resistance, making the tool suitable for tough, high-temperature machining.
• Made In India: Manufactured in India, this end mill offers exceptional value for money, providing high-quality performance at a competitive price. The tool meets global standards while supporting local manufacturing.

Applications:

The 14mm Solid Carbide End Mill - MK (Make In India) is versatile and can be used across a variety of milling applications:

• Slotting and Grooving: Ideal for making precise slots, grooves, and keyways, the end mill provides excellent chip removal and smooth, accurate cuts.
• Pocketing and Contouring: Perfect for deep pocket milling and complex contouring on a wide range of materials, delivering precise dimensions and fine surface finishes.
• Face Milling: Excellent for face milling, where large areas of material need to be removed quickly and evenly, while maintaining a smooth finish.
• Roughing Operations: The tool is built for high material removal rates, making it perfect for roughing operations where aggressive cuts are needed for rapid material removal.
• Finishing Operations: Ideal for finishing tasks where tight tolerances and fine surface finishes are crucial, the tool ensures minimal tool wear and high-quality results.
• Aluminum and Non-Ferrous Metals: Efficient for machining aluminum, brass, copper, and other non-ferrous materials, providing smooth, clean cuts with minimal heat generation.
• Steel and Stainless Steel: The carbide construction and optional coatings allow this end mill to handle tougher materials like steel and stainless steel, even at higher cutting speeds and temperatures.
• Plastics and Composites: Works effectively with softer materials like plastics and composites, ensuring clean, precise cuts and reducing material deformation.

Advantages:

1. Exceptional Durability and Wear Resistance:

   • The solid carbide construction ensures the tool’s long life and performance, even in high-speed and high-temperature operations.
   • Coating options like TiAlN and AlTiN offer superior resistance to heat and wear, reducing tool wear and extending service life in tough machining conditions.

2. Superior Cutting Performance:

   • The precision-ground geometry of the end mill ensures that it delivers excellent cutting accuracy and a fine surface finish. This makes it ideal for both roughing and finishing operations.
   • The sharp edges reduce burr formation and produce a smoother finish, reducing the need for additional finishing processes.

3. Efficient Chip Removal:

   • The precision-ground flutes ensure optimal chip clearance, helping to prevent clogging, overheating, and increased cutting forces, which results in more efficient and stable cutting.
   • This is particularly important in high-speed machining or when cutting tough materials that generate high temperatures and heavy chip loads.

4. Increased Tool Life:

   • The solid carbide construction and advanced coatings significantly extend tool life, allowing for longer production runs and fewer tool changes, ultimately improving productivity and reducing operating costs.
   • This makes the 14mm carbide end mill an excellent investment for businesses looking to minimize downtime and enhance production efficiency.

5. Versatile Across Multiple Materials:

   • The 14mm end mill is versatile enough to cut through a wide range of materials, from mild steel to aluminum, brass, stainless steel, and plastics. Whether you are working with soft or hard materials, this end mill delivers high-quality results.
   • Its ability to handle tough metals and softer materials alike makes it an indispensable tool for any workshop or manufacturing facility.

6. Cost-Effective:

   • As part of the MK (Make In India) range, this 14mm solid carbide end mill offers high performance at a competitive price, providing outstanding value for money while ensuring reliable quality and consistent results.

Technical Specifications:

• Tool Type: Solid Carbide End Mill
• Diameter: 14mm (Custom sizes available)
• Flute Count: Available in 2-flute, 3-flute, or 4-flute options:
  • 2-flute: Ideal for aggressive material removal and efficient chip clearance.
  • 3-flute: Provides a balance of cutting efficiency and surface finish, suitable for general-purpose milling.
  • 4-flute: Best for finishing operations, offering greater rigidity and smoother cuts.
• Cutting Length: Available in standard or custom cutting lengths.
• Coating Options: TiN, TiAlN, AlTiN (other coatings available on request)
• Material: Solid Carbide for superior hardness, wear resistance, and thermal stability.
• Applications: Slotting, pocketing, grooving, finishing, and general-purpose milling on a variety of materials.
• Made In India: Manufactured with precision and global quality standards.

Recommended Cutting Parameters:

To ensure optimal cutting performance and maximize tool life, the following parameters are recommended:

• Cutting Speed (SFM):
  • Aluminum: 600-1200 SFM
  • Mild Steel: 100-200 SFM
  • Stainless Steel: 80-150 SFM
  • Plastics: 1000-3000 SFM
• Feed Rate: 0.005 – 0.02 inch/tooth, depending on material and tool diameter.
• Depth of Cut: For roughing, use depths of up to 1x tool diameter; for finishing, use shallow depths (0.1x to 0.2x tool diameter) for a smoother surface finish.
• Coolant: Use cutting fluids or coolants to maintain tool temperature and improve chip evacuation, particularly for tough materials or high-speed cutting.

Toolholding Compatibility:

The 14mm Solid Carbide End Mill is compatible with various toolholding systems:

• ER Collet Holders: Ensure minimal runout and provide excellent precision and stability during cutting.
• End Mill Holders: Offer excellent rigidity and are ideal for heavy-duty operations.
• Shrink Fit Toolholders: Provide high precision and minimal vibration, making them ideal for high-speed cutting and fine finishing work.

Conclusion:

The 14mm Solid Carbide End Mill - MK (Make In India) is a versatile, high-performance cutting tool that excels in roughing, finishing, and general-purpose milling tasks. With its solid carbide construction, precision-ground geometry, and advanced coating options, this tool provides long tool life, exceptional cutting performance, and superior surface finishes in a variety of materials. Whether you're working with aluminum, steel, stainless steel, or plastics, the 14mm Solid Carbide End Mill is built to deliver consistent, reliable results. Manufactured to global standards in India, it provides excellent value for money, making it an ideal choice for manufacturers looking to maximize productivity and optimize their machining processes.