Solid Carbide Square End Mill-Mk(Make In India)

Key Features:

• Premium Solid Carbide Construction: The solid carbide material provides superior hardness, wear resistance, and thermal stability. This ensures longer tool life, better performance at high speeds, and resistance to wear even under challenging machining conditions.
• Precision Ground Cutting Edges: The tool features precision-ground cutting edges for improved accuracy, providing excellent surface finishes and reducing the need for post-machining processes. The sharp edges ensure smooth cuts and minimal burr formation.
• Square End Geometry: The square end design provides an effective means of creating flat-bottomed slots, pockets, and other detailed milling operations. It is ideal for tasks where sharp corners or precise edges are necessary.
• Flute Count Options: Available in 2-flute, 3-flute, and 4-flute designs, each optimized for specific types of cutting:
  • 2-flute design for high material removal rates and chip clearance.
  • 3-flute design for general milling operations with a balance between material removal and surface finish.
  • 4-flute design for finishing operations, providing greater stability and smoother cuts.
• Coating Options: The Solid Carbide Square End Mill - MK can be customized with coatings such as TiN (Titanium Nitride), TiAlN (Titanium Aluminum Nitride), or AlTiN (Aluminum Titanium Nitride). These coatings improve the tool's wear resistance, reduce friction, and enhance heat resistance, extending tool life and improving cutting performance.
• Made In India: Manufactured in India, the MK brand is known for producing high-quality cutting tools with global standards. The Solid Carbide Square End Mill - MK offers exceptional value by combining local production with international performance and quality.

Applications:

The Solid Carbide Square End Mill - MK (Make In India) is designed for a wide variety of milling operations:

• Slotting & Grooving: The square end geometry allows for precise slotting and grooving operations, making it suitable for machining straight-sided slots and internal keyways in a variety of materials.
• Pocketing & Contouring: Ideal for pocket milling and contour cutting, the square end mill can handle high-depth milling with excellent results on both soft and hard materials.
• Surface Milling & Finishing: Provides superior surface finishes in finishing operations, ensuring smooth surfaces with tight tolerances. Perfect for precision milling in applications that require smooth, flat surfaces.
• Edge & Corner Milling: The sharp square edges are perfect for corner milling and edge profiling, providing a clean, accurate cut at the intersection of horizontal and vertical surfaces.
• High-Speed Machining: The solid carbide material and sharp cutting edges make this tool ideal for high-speed machining of both hard and soft metals, including steel, aluminum, and stainless steel.
• Plastic and Non-Ferrous Materials: Perfect for machining plastics, composites, and non-ferrous materials such as brass, copper, and aluminum, where heat buildup needs to be minimized.

Advantages:

1. Exceptional Cutting Performance:

   • The solid carbide construction ensures superior cutting performance, allowing for faster feed rates, improved material removal rates, and higher cutting speeds without sacrificing tool life.
   • The precision-ground cutting edges reduce cutting forces and allow for better surface finishes, providing a smooth, clean cut and enhancing the overall quality of the finished product.

2. Longer Tool Life:

   • The carbide material offers excellent wear resistance and thermal stability, making it suitable for high-speed machining and providing a long tool life even in demanding conditions.
   • Coatings like TiAlN and AlTiN enhance the tool’s resistance to heat, wear, and corrosion, further extending the tool life and improving the performance, especially when machining tougher materials such as stainless steel and tool steels.

3. Versatility Across Materials:

   • The Solid Carbide Square End Mill is designed to work with a wide range of materials, including aluminum, steel, stainless steel, brass, plastics, and composites. This versatility makes it a reliable tool for general-purpose milling and specialized applications alike.
   • Whether performing roughing or finishing operations, the tool adapts to various materials with ease, making it a versatile solution for multiple machining needs.

4. Improved Surface Finish & Accuracy:

   • The square end design provides accurate edges and flat-bottomed cuts, ensuring precise dimensions and smooth surfaces. The precision-ground cutting edges help minimize vibration, chatter, and burr formation, delivering high-quality results.
   • Ideal for high-precision work, this tool allows for tight tolerances and smooth finishes without the need for excessive post-processing.

5. Cost-Effective High-Quality Tooling – Make In India:

   • The Solid Carbide Square End Mill - MK offers high-quality performance at a competitive price. As a Make In India product, it combines local manufacturing expertise with international-quality standards, providing excellent value for money while supporting domestic production.

6. Reduced Vibration and Better Stability:

   • The rigid carbide construction and precise flute design help reduce vibration and chatter, providing a more stable milling process. This improves cutting accuracy and extends tool life, especially during high-speed and heavy-duty machining operations.

Technical Specifications:

• Tool Type: Solid Carbide Square End Mill
• Diameter: Available in various sizes (customizable based on your needs)
• Flute Count: 2-flute, 3-flute, or 4-flute options available
• Cutting Length: Customizable based on application requirements
• Coating Options: TiN, TiAlN, AlTiN (custom coatings available)
• Material: Premium Solid Carbide for hardness, durability, and wear resistance
• Application Types: Slotting, grooving, pocketing, contouring, finishing, edge & corner milling for steel, aluminum, stainless steel, plastics, brass, and other materials
• Made In India: Proudly manufactured in India with advanced manufacturing techniques and stringent quality controls

Recommended Cutting Parameters:

For optimal performance, use the following guidelines for cutting parameters:

• Cutting Speed (SFM):
  • Aluminum: 600-1200 SFM
  • Mild Steel: 100-200 SFM
  • Stainless Steel: 80-150 SFM
  • Plastics: 1000-3000 SFM
• Feed Rate: 0.005 – 0.02 inch/tooth, depending on material and tool diameter
• Depth of Cut: For roughing, depths up to 1x tool diameter; for finishing, shallower depths (0.1x to 0.2x tool diameter) provide better surface finishes.
• Coolant: Use cutting fluids or coolants to help manage heat, improve chip removal, and extend tool life, especially in high-speed cutting applications or with tougher materials.

Toolholding Compatibility:

The Solid Carbide Square End Mill - MK is compatible with various toolholding systems:

• ER Collet Holders: Provide precision clamping with minimal runout, ensuring better cutting accuracy and performance.
• End Mill Holders: Ideal for providing rigidity and stability during heavy-duty cutting operations.
• Shrink Fit Toolholders: Perfect for high-speed machining, ensuring superior concentricity and vibration reduction.

Conclusion:

The Solid Carbide Square End Mill - MK (Make In India) is a versatile and high-performance cutting tool that excels in slotting, grooving, pocketing, and finishing operations. Designed for use across a variety of materials such as steel, aluminum, stainless steel, and plastics, this tool delivers exceptional cutting performance, durability, and surface finishes. With precision-ground edges and the option for advanced coatings, it ensures consistent results and extended tool life. Proudly manufactured in India, it offers excellent value and performance for businesses in need of reliable, high-quality tooling solutions.