Carbide End Mill 3X8X50 - Mk ( Make In India)

Key Features:

• Material: Made from premium solid carbide, a material known for its hardness, wear resistance, and heat tolerance, the end mill is capable of withstanding high cutting speeds and heavy-duty machining tasks, ensuring extended tool life and consistent performance.
• Precision Ground: The cutting edges are precisely ground to tight tolerances, ensuring minimal runout and optimal cutting accuracy. This precision improves tool life and machining consistency, especially in demanding applications.
• Flute Design: The end mill features a 2-flute or 4-flute design, depending on your choice. The 2-flute version is ideal for faster material removal and chip clearance, while the 4-flute version provides greater stability and better surface finishes during precision cutting.
• Coating Options: Available with a range of high-performance coatings such as TiN (Titanium Nitride), TiAlN (Titanium Aluminum Nitride), or AlTiN (Aluminum Titanium Nitride), which improve wear resistance, reduce friction, and protect against heat buildup, ensuring longer tool life and improved cutting performance.
• Made In India: Manufactured in India using state-of-the-art machinery and high-quality materials, this end mill offers excellent value, combining local manufacturing expertise with global standards for high-performance cutting tools.
• Versatility: Suitable for use on a wide range of materials, including steel, stainless steel, aluminum, brass, plastics, and composite materials. This tool can handle various operations, including slotting, profiling, contouring, and finishing.
• Compact Size for Precision: With a diameter of 3mm, cutting length of 8mm, and overall length of 50mm, the Carbide End Mill 3X8X50 is ideal for precision milling tasks in small to medium-sized parts and components, making it particularly useful in industries like automotive, aerospace, electronics, and medical device manufacturing.

Applications:

The Carbide End Mill 3X8X50 - MK (Make In India) is designed for a wide range of milling applications, including:

• Precision Milling: Ideal for fine milling tasks in small parts and components, where accuracy, surface finish, and consistency are critical.
• General-Purpose Milling: Performs well in general-purpose milling operations such as slotting, profiling, contouring, and pocketing on a variety of materials.
• Aluminum and Non-Ferrous Materials: Especially effective for aluminum, brass, and copper, where high cutting speeds and excellent surface finishes are required.
• Steel and Stainless Steel Milling: Suitable for both mild steel and stainless steel, the carbide end mill provides strong performance in tougher materials, offering durability and resistance to wear.
• Plastic and Composite Milling: Works well on plastics and composite materials, providing clean cuts and minimal heat buildup, which is critical for delicate material properties.
• Precision Machining: Perfect for CNC machining and precision milling operations, including mold making, tool and die making, and intricate machining for the automotive or aerospace sectors.

Advantages:

1. High Performance and Efficiency:

   • The Carbide End Mill 3X8X50 - MK provides excellent cutting performance, enabling faster feed rates and higher cutting speeds, which significantly improves productivity while maintaining high precision.
   • The 2-flute design enhances material removal rates and chip clearance, while the 4-flute design ensures greater stability and better surface finishes, especially during finishing passes.

2. Superior Tool Life:

   • Solid carbide construction ensures superior durability and wear resistance, even during high-speed and high-heat operations. This reduces tool wear, extends tool life, and lowers the frequency of tool changes, saving on maintenance costs.
   • The advanced coatings like TiAlN and AlTiN further enhance wear resistance and heat protection, especially during high-performance machining of hard materials.

3. Improved Surface Finish:

   • The precision-ground cutting edges deliver exceptional surface finishes, making it ideal for high-quality parts where fine detail and smooth surfaces are essential. The 4-flute design is particularly effective at reducing vibration and achieving a smoother finish on tougher materials.

4. Versatility Across Materials:

   • The Carbide End Mill 3X8X50 - MK is highly versatile, working efficiently on a wide variety of materials including steel, aluminum, stainless steel, brass, plastics, and composites. Its ability to handle different materials makes it a go-to tool for many industries, from automotive to electronics.

5. Reduced Vibration and Improved Stability:

   • The solid carbide material and precise flute geometry reduce vibration and chatter, ensuring smoother cuts and greater tool stability, even during high-speed machining operations.

6. Affordable Performance – Made in India:

   • As a Make In India product, this end mill offers high-quality performance at a competitive price, providing excellent value for money without compromising on cutting efficiency, tool life, or surface quality.

Technical Specifications:

• Tool Type: Solid Carbide End Mill
• Diameter: 3mm
• Cutting Length: 8mm
• Overall Length: 50mm
• Flute Count: Available in 2-flute or 4-flute options
• Material: Solid Carbide for hardness and durability
• Coating Options: TiN, TiAlN, AlTiN (custom coating options available)
• Application Types: Precision milling, slotting, profiling, pocketing, finishing, and high-speed cutting for various materials (steel, aluminum, stainless steel, plastics, composites)
• Made In India: Manufactured using local expertise and cutting-edge technology for global-quality standards

Recommended Cutting Parameters:

For optimal performance, the following general cutting parameters are suggested:

• Cutting Speed (SFM):
  • Aluminum: 600-1200 SFM
  • Mild Steel: 100-200 SFM
  • Stainless Steel: 80-150 SFM
  • Plastics: 1000-3000 SFM
• Feed Rate: 0.005 – 0.02 inch/tooth, depending on material and tool diameter
• Depth of Cut: For roughing, depths up to 1x tool diameter; for finishing, shallower depths (0.1x to 0.2x tool diameter) provide better surface finishes.
• Coolant: Use cutting fluids or coolant for improved heat dissipation, chip removal, and tool longevity, particularly in high-speed or hard-material machining.

Toolholding Compatibility:

The Carbide End Mill 3X8X50 - MK is compatible with a variety of toolholding systems, including:

• ER Collet Holders: For precision and minimal runout.
• End Mill Holders: Provide rigidity for high-performance cutting.
• Shrink Fit Toolholders: For superior concentricity and stability, particularly useful in high-speed machining.

Conclusion:

The Carbide End Mill 3X8X50 - MK (Make In India) combines high-quality materials, advanced design, and local manufacturing expertise to deliver excellent performance and value. Its solid carbide construction, precision-ground edges, and versatile coating options make it ideal for a wide range of milling operations in various industries. Whether you're cutting aluminum, steel, plastics, or composites, this end mill offers high performance, extended tool life, and excellent surface finishes at an affordable price.