10 MM Carbide Endmill

Key Features:

• Solid Carbide Construction:
  Made from high-grade solid carbide, this end mill is highly resistant to wear, heat, and deformation, ensuring it maintains sharp cutting edges over extended periods of use.

• Precision Grinding:
  The cutting edges are precision-ground to ensure accurate cuts, smooth finishes, and tight tolerances, ideal for both roughing and finishing operations.

• Versatile Flute Design:
  Available in 2-flute, 3-flute, and 4-flute options, the flute design is optimized for material-specific applications. The 2-flute option is ideal for high-speed milling and chip removal, while the 4-flute option is best for achieving smooth finishes and improved rigidity in finish milling operations.

• Advanced Coating Options:
  Coatings such as TiN (Titanium Nitride), TiAlN (Titanium Aluminum Nitride), and AlTiN (Aluminum Titanium Nitride) are available to enhance tool performance. These coatings improve heat resistance, oxidation resistance, and wear resistance, making the tool suitable for high-speed machining in tougher materials like stainless steel, tool steel, and exotic alloys.

Applications:

The 10mm Carbide Endmill is highly versatile and can be used for a wide range of milling operations:

• Rough Milling & Stock Removal:
  Perfect for aggressive material removal in steel, stainless steel, aluminum, and other metals, the 10mm carbide end mill excels at high-feed milling and heavy-duty cutting.

• Slotting & Grooving:
  Ideal for slotting, grooving, and keyway milling, the tool provides reliable performance when cutting through a variety of materials.

• Finishing & Profiling:
  The sharp cutting edges ensure that even intricate profiles and contours can be milled with high accuracy and smooth finishes. Whether you're working on molds, tools, or components, the 10mm carbide end mill offers excellent surface finish and tight tolerances.

• High-Speed Machining:
  Carbide end mills can operate at higher cutting speeds than high-speed steel tools, making them ideal for high-speed milling operations where efficiency and productivity are critical.

• Precision Machining:
  The 10mm end mill is particularly useful for precision applications in industries like aerospace, automotive, and medical, where high-quality surface finishes and tight dimensional accuracy are required.

Advantages:

1. Superior Durability & Tool Life:
   The solid carbide construction ensures longer tool life and resistance to wear, even under high-speed and high-feed machining conditions. This reduces the need for frequent tool changes and minimizes downtime.

2. Enhanced Cutting Efficiency:
   With advanced flute geometry, the tool allows for better chip evacuation, reducing the risk of chip buildup and maintaining cutting performance. This leads to faster material removal rates and increased productivity.

3. Improved Surface Finish:
   The precision-ground cutting edges ensure clean, smooth cuts with excellent surface finishes, making the tool ideal for both rough milling and fine finishing.

4. Coating for Tough Materials:
   With optional coatings like TiN, TiAlN, and AlTiN, the tool is suitable for machining high-strength materials, including hardened steels, titanium alloys, and cast iron, offering enhanced heat resistance and extended tool life.

5. Versatility Across Materials:
   The 10mm Carbide Endmill is capable of handling a wide variety of materials, from mild steel and aluminum to stainless steel, tool steels, titanium, and exotic alloys, making it an ideal choice for diverse machining operations.

Technical Specifications:

• Material: Premium Solid Carbide
• Flute Count: Available in 2-flute, 3-flute, and 4-flute configurations
• Diameter: 10mm
• Cutting Length: Standard cutting length or custom lengths available
• Coating Options: TiN, TiAlN, AlTiN (optional)
• Shank Type: Cylindrical, Weldon, or special shank configurations available
• Applications: Steel, stainless steel, aluminum, plastics, brass, copper, and exotic materials (titanium, Inconel, etc.)
• Made In: Available in Germany, USA, India, and other global manufacturing standards.

Recommended Cutting Parameters:

For optimal performance, use the following cutting parameters:

• Cutting Speed (SFM):
  • Steel: 150-300 SFM
  • Stainless Steel: 100-250 SFM
  • Aluminum: 500-1000 SFM
  • Titanium: 80-180 SFM
• Feed Rate: Typically 0.002 – 0.02 inch/tooth, depending on the material and cutting depth
• Depth of Cut: For roughing, up to 1x tool diameter; for finishing, use shallower depths for a finer cut
• Coolant: Use cutting fluids or coolants to reduce heat and enhance chip removal.

Toolholding Compatibility:

• ER Collet Holders: Ensure minimal runout and high precision for consistent results
• End Mill Holders: Best for heavy-duty applications, offering greater rigidity and stability
• Shrink Fit Toolholders: Ideal for high-speed applications, providing excellent concentricity and vibration control.

Conclusion:

The 10mm Carbide Endmill is an essential tool for high-performance milling operations in a wide range of industries. With its solid carbide construction, precision-ground cutting edges, and advanced coating options, it ensures superior cutting efficiency, tool life, and surface finish. Whether you are rough milling, slotting, or performing fine finishing work, the 10mm carbide endmill offers versatility and precision, making it a valuable tool for high-speed machining in a variety of materials, including steel, stainless steel, aluminum, and titanium.